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API Refractory Personnel Sample Questions (Q84-Q89):

NEW QUESTION # 84
Before application of a curing compound the hydraulic bond castable surface shall not be allowed to air dry longer than:

A. 2 hours.
B. 24 hours.
C. 1 hour.
D. 8 hours.

Answer: C

Explanation:
According to API 936 and TR 980,hydraulic bonded castablesshall not be allowed toair dry for more than 1 hourbefore the application of a curing compound. Prolonged exposure to air allows surface moisture to evaporate, leading to potential surface cracking and weak zones. Early application of curing compounds preserves internal hydration processes, which are essential for strength development.
Reference:
API TR 980 -Installation and Dryout, Section on hydraulic bonded castables: "Application of curing compound must occur within 1 hour of form removal or exposure."

NEW QUESTION # 85
The test specimen of castable refractory for cold crushing strength shall be

A. 2 in. (51mm) cubes
B. a or b
C. none of the above
D. Cylinders, 2 in. (51mm)in dia. by 2 in.(51 mm) height

Answer: B

NEW QUESTION # 86
A metallic anchor, usually V-stud which has a foot-shaped configuration at the base to aid weld attachment to the shell is called.

A. Stud weld
B. V-anchor
C. None of the above
D. Footed anchor

Answer: D

NEW QUESTION # 87
Which party provides the quality requirements for hammer testing, extent of cracking, and surface voids?

A. The contractor
B. The owner
C. The refractory manufacturer
D. The inspector

Answer: B

Explanation:
API 936 specifies that:
"The owner shall provide acceptance criteria for hammer testing, visible cracking, and surface voids."
- API Std 936, Section 8.3.1
This ensures that acceptance standards align with the owner's operational and design tolerances. Option A is correct.

NEW QUESTION # 88
In accordance with TR 980, when curing a high-purity, low-cement castable for a high-temperature unit, which of the following sequences ensures minimum cracking risk?

A. Accelerated drying using forced air at 400°F for 12 hours
B. Steam curing for 48 hours followed by firing at 1500°F
C. Air curing for 24 hours, followed by controlled heating ramp of 50°F/h up to 600°F
D. Dryout using open flame burners after form removal

Answer: C

Explanation:
TR 980 outlines curing and dryout best practices for monolithic refractories. For high-purity low-cement castables, gradual heat-up is necessary to avoid thermal shock and cracking:
"A minimum 24-hour air cure at ambient temperature should be followed by a controlled dryout ramp not exceeding 50°F (28°C) per hour up to 600°F (316°C)."
- TR 980, Section 6.4.2

NEW QUESTION # 89
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